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Symbols
The following symbols are used in this manual. Understand the symbols, and be sure to observe the
instructions.
Safety Symbols
In text Name of symbol Meaning
“WARNING” mark
Failure to observe the instructions given with this symbol can result in
death or serious injuries to personnel.
“CAUTION” mark
Failure to observe the instructions given with this symbol can result in
injuries to personnel or damage to property.
“IMPORTANT”
mark
Important notes on maintenance work are given with this symbol.
Understand the instructions thoroughly, and perform maintenance work
properly.
“Tips” mark Useful information for maintenance work is given with this symbol.
(P.1-10) Reference page
Related description is given on the page shown by this symbol. Be sure to
refer to the specified page.
- MAINTENANCE MANUAL 1
- About this Maintenance Manual 2
- Safety Symbols 3
- ➊ (Reorder: M901549) 4
- ➋ (Reorder: M903239) 4
- ➌ (Reorder: M903330) 4
- ➍ (Reorder: M903405) 4
- ➎ (Reorder: M904810) 4
- Troubleshooting 6
- 1-1-1. Notes on repair 8
- 1-1-2. Preliminary checks 9
- 1-2-2. Adjustment tools 10
- Contents 13
- 2-1. Operation Principle 14
- 2-1-3. Set Up 15
- 2-1-4. Media Detection 15
- CARRIDGE OUT 16
- WIPER EXCHANGE 16
- NOZZLE WASH 16
- CR.MAINTENANCE 17
- HD.MAINTENANCE 17
- 2-1-6. Ink System 19
- Operation Principle 23
- <LED operation pattern> 23
- Cartridge Control 24
- Ink residual quantity control 27
- Outline of control 29
- Device configuration 29
- Outline flow 30
- Initial Filling 31
- 2-2. Functions 32
- HEAD WASH 33
- MANUALhead WASH 34
- DEFAULT SET 34
- MOTOR CURRENT 35
- SERIAL No 36
- DEALER No 36
- EDGE ADJUST 36
- MEDIA COMP.2 37
- POINTER OFFSET 37
- EXCHANGE PARTS 38
- 2-2-2. TEST Function 39
- CHECK PATTERN 40
- ALL PATTERN 41
- MOTOR TEST 41
- XY SERVO MOTOR 42
- WIPER MOTOR 42
- HEATER TEST 43
- WA RM I N G T E ST 44
- ACTION TEST 44
- SENSOR TEST 45
- KEYBOARD LED 45
- [FUNCTION] 46
- MEMORY CHECK 47
- SKEW CHECK 48
- TEMPERATURE.CHK 48
- LINEAR ENCODER 49
- INK CARTRIDGE 49
- WASH CARTRIDGE 49
- 2-2-3. Special Key Function 50
- 2-2-4. PARAMETER Function 51
- 2-3. Operation Flow 52
- 2-3-2. SETUP 53
- SETUP 2 54
- 2-3-3. MAINTENANCE 55
- MAINTENANCE 2 56
- Operation Flow 57
- 2-3-4. MACHINE SET 58
- 2-3-5. COMMON SETUP 59
- 2-3-6. INFORMATION 60
- 2-3-7. ADJUST 61
- #ADJUST 2 62
- HEAD WASH 63
- 2-3-8. TEST 64
- #TEST 3 66
- 2-3-9. PARAMETER 68
- PARAMETER 2 69
- 3-1. Outline 72
- 3-1-2. Tools and jigs 73
- 3-2. Overhaul of Covers 74
- Printer Rear Panel 75
- 3-3-1. Head Unit 77
- Filling Ink 79
- Adjustment of the head angle 79
- Drop Position Correction 81
- 3-3-2. Pump Motor 82
- 3-3-3. Capping Assembly 83
- 3-4. Overhaul of PCBs 88
- 3-4-1. Main PCB 89
- Upload Parameters 90
- Up & Download mode 92
- Power ON 92
- Up & Down load Ready! 92
- Adjust Main PCB Motor Current 93
- 3-4-2. Station PCB 95
- 3-5. Overhaul of Sensors 96
- X-axis Motor 97
- Wiper Unit 97
- Y Drive Belt 97
- Y- a x i s M o t or 97
- Y-axis Drive Pulley 97
- 3-6-1. X-axis Motor 98
- Adjust X-Axis Motor Current 100
- 3-6-2. Y-axis Motor 101
- Overhaul of Driving Parts 103
- Adjust Y-Axis Motor Current 104
- 3-6-3. Y-axis Drive Pulley 105
- D-BKT cover 106
- Y drive belt 106
- Belt tension lock screw 108
- 3-6-4. Y Drive Belt 109
- 3-6-5. Wiper Unit 112
- 3-7. Overhaul of Other Parts 114
- 3-7-1. Cutter Unit Assembly 115
- Cutter Unit Positioning 116
- Overhaul of Other Parts 117
- 3-7-2. Linear scale 118
- CHAPTER 4 Troubleshooting 123
- 4-1. Outline 124
- 2. Initial action 125
- 4. Repair at the factory 125
- 5-1. Outline 136
- 5-1-1. Operation Explanation 137
- 5-1-2. Power Supply 138
- 5-2-1. Main PCB 140
- 5-2-2. PRAM PCB 141
- 5-2-3. Station PCB 141
- 5-2-4. X-axis motor relay PCB 142
- 5-2-5. Ink slider PCB 143
- 5-2-6. Keyboard PCB 143
- 5-2-7. Encoder PCB 143
- 5-2-8. Take-up PCB 143
- 5-2-9. Head memory PCB 144
- 5-2-10. LED PCB 144
- Primary side wiring 145
- Ink cartridge x8 146
- Electronic block diagram 147
- D500346-11-13092007 152
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