MAINTENANCE MANUALMIMAKI ENGINEERING CO., LTD.TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, JapanPhone : +81-3-5420-867
Color Inkjet Printer JV33-130/1601-41-2. Tools required for maintenance workThe tables below show the tools and measuring instruments required for mai
Color Inkjet Printer JV33-130/1603-30Adjust X-Axis Motor CurrentIf there is a hunting noise when the motor is driven, adjust the power supply current
Overhaul of Driving Parts3-313-6-2. Y-axis MotorContentA summary of the series of operations to perform when replacing the Y-axis motor, is describe
Color Inkjet Printer JV33-130/1603-323Remove the KB bracket screws (x4), then disconnect the connector and remove the keyboard.4Remove the Y-axis moto
Overhaul of Driving Parts3-3310Reattach by reversing the removal pro-cedure.* Attach so that the belt is horizontal and centered on the Y-axis drive
Color Inkjet Printer JV33-130/1603-34Adjust Y-Axis Motor CurrentIf there is a hunting noise when the motor is driven, adjust the supply current to min
Overhaul of Driving Parts3-353-6-3. Y-axis Drive Pulley1Turn the main power supply of the printer off.2Remove the front cover (x4 screws), the Y cove
Color Inkjet Printer JV33-130/1603-364Remove the Y-axis motor cover (right side: 2 screws, left side: 2 screws).Manually move the head over the platen
Overhaul of Driving Parts3-378Move the head unit over the platen, and remove the head cover (2 screws) and station cover (2 screws) (See P. 3 - 4 )
Color Inkjet Printer JV33-130/1603-3813Loosen the screws (x4) for fixing the Y-axis motor belt tension, and reduce the tension on the belt.Remove the
Overhaul of Driving Parts3-393-6-4. Y Drive Belt1Turn the main power supply of the printer off.2Remove the front cover (x4 screws), the Y cover C (x4
Specifications of the main unit1-51-3. Specifications of the main unit Basic Specifications of the UnitItemSpecificationsNoticeJV33-130 JV33-160Head
Color Inkjet Printer JV33-130/1603-404Loosen the screws (x2) of the Y-SP plate on the left side panel, and release the tension from the Y drive belt.5
Overhaul of Driving Parts3-4110Align the belt holder 1 and the teeth on the left and right belt ends, and attach the belt holder 1 engaging the teeth
Color Inkjet Printer JV33-130/1603-423-6-5. Wiper Unit1Turn the main power supply on the right side panel of the printer ON, then select [MAINTENANCE]
Overhaul of Driving Parts3-435Remove the screws (x2), and remove the wiper assembly from the base.6Release the clamp from the lower part of the stati
Color Inkjet Printer JV33-130/1603-443-7. Overhaul of Other PartsThe JV33-130/160 drive system parts are as follows. Part Reference page3-7-1. Cutter
Overhaul of Other Parts3-453-7-1. Cutter Unit AssemblyContentA summary of the series of operations to perform when replacing the cutter assembly is
Color Inkjet Printer JV33-130/1603-464Remove the screws (x3), then remove the cutter unit.5Reattach by reversing the removal pro-cedure.Cutter Unit Po
Overhaul of Other Parts3-475Adjust the cutter unit position back-front.Decide the unit’s lengthwise position so that the cutter tool meets the slot (
Color Inkjet Printer JV33-130/1603-483-7-2. Linear scale1Remove the front cover (x4 screws), Y cover C (x4 screws), and the maintenance cover (x4 scre
Overhaul of Other Parts3-494Remove the screws from the right end of the linear scale, and remove the linear scale.5Remove the screw from the componen
Color Inkjet Printer JV33-130/1601-6Perpendicularity ± 0.5 mm/1000 mmMedia skew 5 mm or less /10 mPrint gap 2.0 mm or 3.0 mm (from the platen surface)
Color Inkjet Printer JV33-130/1603-503-7-3. Adjustment of the station heightAdjustment of the wiper height1Remove the front cover (x4 screws) and the
Overhaul of Other Parts3-51Adjustment of the station base height1Remove the front cover (x4 screws) and the station cover (x5 screws). (See P. 3 - 4
Color Inkjet Printer JV33-130/1603-52
4-1Contents4-1. Outline ... 4-24-1-1. Rough identification of the source of the
Color Inkjet Printer JV33-130/1604-24-1. OutlineThis chapter describes the troubleshooting for JV33-130/160. Before starting work, read and understand
Outline4-3This section describes troubleshooting procedures for the problems for which error messages are displayed.1. Identifying the error category
Color Inkjet Printer JV33-130/1604-44-2. Troubles for which error messages are displayed4-2-1. Error messages and corrective measures<Error message
Troubles for which error messages are displayed4-5ERROR 08LinearEN-CODER: SENSORAn error occurred in detection by the linear encoder.(Counting imposs
Color Inkjet Printer JV33-130/1604-6ERROR 25FULL-SPEED An error occurred in communication between the host computer and the interface board for USB2.0
Troubles for which error messages are displayed4-7ERROR 45CAPPING : PARAMETERAn error occurred in capping control. (Improper parameter adjusted value
2-1Contents2-1. Operation Principle ... 2-22-1-1. Sequence at Power-on ...
Color Inkjet Printer JV33-130/1604-8E84 h'******** Verify error (As the support functions will be sup-ported after the releasing, this error does
Troubles for which error messages are displayed4-9ERROR 250Y COORDI-NATESAn error was detected during scanning opera-tion.Turn the main power OFF and
Color Inkjet Printer JV33-130/1604-104-2-2. Warning messages and corrective measures<Warning messages and corrective measures >Display CauseRem
Troubles for which error messages are displayed4-11<LOCAL.1> [#01]INK END MCYKInk for one supply path has been completely used up.Replac
Color Inkjet Printer JV33-130/1604-12Expiration:1MONTHMMCC - - - -The expiration date of an ink cartridge has passed (one month has passed after the s
5-1Contents5-1. Outline ... 5-25-1-1. Operation Explanation ...
Color Inkjet Printer JV33-130/1605-25-1. OutlineJV33-130/160 is provided with the circuit boards shown below. Fig.5-1Part Reference page Part Referenc
Outline5-35-1-1. Operation Explanation The JV33-160/130 slider has 1 head with 180 nozzles (180 dpi intervals) x 8 rows. Ink is ejected from the in
Color Inkjet Printer JV33-130/1605-45-1-2. Power Supply Board name: Power supply PCB assembly (E300474) The input value and output values of power s
Outline5-5GND and FG are directly processed in the power supply (pattern)<HEAT ON/OFF> (CN4)Model number (MOLEX) : B6B-XH-A (LF) (SN)PIN Termin
Color Inkjet Printer JV33-130/1602-22-1. Operation Principle2-1-1. Sequence at Power-onThe following is the sequence after power-on.2-1-2. Origin Poi
Color Inkjet Printer JV33-130/1605-65-2. Circuit Board Specifications5-2-1. Main PCB Board name: Main PCB assembly (E104853) The CPU is SH-3 (RISC,
Circuit Board Specifications5-7Main PCB Connector Signals5-2-2. PRAM PCB Board name: 128MB PRAM PCB assembly (E103819) Inside the electrical box on
Color Inkjet Printer JV33-130/1605-85-2-4. X-axis motor relay PCB Board name: X-axis motor relay PCB assembly (E104856) Located inside the left cove
Circuit Board Specifications5-95-2-5. Ink slider PCB Board name: Ink slider PCB assembly (E104855) Located on the top of the print part slider. FF
Color Inkjet Printer JV33-130/1605-105-2-9. Head memory PCB Board name: Head memory PCB assembly (E104428) Head ID information is stored. Assembled
Electronic block diagram5-115-3. Electronic block diagram5-3-1. Connection diagram inside main unitE300539Y-axis motorDC24V/40W 1000PLS)E103819PRAM
Color Inkjet Printer JV33-130/1605-12E300532X-axis motorE104539Keyboard LEDCN2 x8Ink cartridge x8Valve solenoid x 8E104908Cover sensor cable L Assy E1
Electronic block diagram5-135-3-2. Connection diagram outside main unitE103646Dryer fan fork PCBDryer fan unitE103646Dryer fan fork PCBE102451Dryer f
Color Inkjet Printer JV33-130/1605-14
1AACTION TEST ... 2-32ADJUST Function ... 2-20DEALER No ...
Operation Principle2-32-1-3. Set UpMachine ConfigurationThe following required resources are checked. 2-1-4. Media DetectionMedia width and media thi
Color Inkjet Printer JV33-130/1602POINTER OFFSET ... 2-25Power Supply ...
D500346-11-13092007© MIMAKI ENGINEERING CO., LTD. 2007EVITFW:1.3
Color Inkjet Printer JV33-130/1602-42-1-5. Sequence of Maintenance Function CARRIDGE OUTNote : In order to avoid dehydration of nozzle surface and in
Operation Principle2-5 PUMP TUBE WASHCleaning of ink discharge path. Operation sequence is as the following.Note : In order to avoid dehydration of
Color Inkjet Printer JV33-130/1602-6 DISCHARGE&WASHInk in head, damper and tube is discharged to execute cleaning.*1 As an IC chip is not placed
Operation Principle2-7When reached to near full:The options “CONTINUE” and “EXCHANGE” is displayed.When reached to full: Only the option “EXCHANGE” i
Color Inkjet Printer JV33-130/160iiThis manual covers the instructions and useful information to be given to the service personnel on maintenance of t
Color Inkjet Printer JV33-130/1602-8 4-color filling2 paths of the same color are linked directly after the cartridge valve. Normally the valve of 1
Operation Principle2-9Flow of the ink supply controlThe ink supply control flow can be divided as the followings. Error check of a cartridgeThe erro
Color Inkjet Printer JV33-130/1602-10b) When there are plural of effective cartridges in 1 supply path.Occurrence timing of supply cartridge switching
Operation Principle2-11 Cartridge LEDLighting/blinking of 2 types of LED informs cartridge states to show the timing of replacement.When the Control
Color Inkjet Printer JV33-130/1602-12 Open/close instruction for supply valveGenerally, a supply valve is in the CLOSE state, and OPEN is instructed
Operation Principle2-13If the filling is not 4-color, or if the filling is 4-color and switching is not possible within 1 supply system, the warning
Color Inkjet Printer JV33-130/1602-14Ink system error monitoring Operation at occurrence of an ink system errorError check on ink system/cartridge is
Operation Principle2-15Ink residual quantity controlResidual quantity of cartridge ink is calculated by subtracting ink consumption quantity obtained
Color Inkjet Printer JV33-130/1602-16 Errors related to ink residual quantityErrors related to ink residual quantity are shown in the table below.* A
Operation Principle2-17Ink Suction and Discharge ControlOutline of control A roller pump (ink suction pump) is used for ink suction and ejection.
iiiSymbolsThe following symbols are used in this manual. Understand the symbols, and be sure to observe the instructions.Safety SymbolsIn text Name o
Color Inkjet Printer JV33-130/1602-18Outline flowPoints to note with 4-color fillingIn initial filling, to eject air completely from the ink paths, su
Operation Principle2-19Initial Filling At device starting, when ink is not filled, initial filling is conducted. Operation sequence is as the followi
Color Inkjet Printer JV33-130/1602-202-2. Functions2-2-1. ADJUST Function#ADJUST function comprises the following items executed at factory shipping o
Functions2-21HEAD WASHCleaning head, damper and tube.*1 As an IC chip is not placed in a washing solution cartridge, it is recognized that IC chip re
Color Inkjet Printer JV33-130/1602-22MANUALhead WASHAt head cleaning with a syringe (after head replacement and so on), cap off to execute dry suction
Functions2-23HEAD ID Contents: Head ID input of JV33 is automatically executed by the system.The head memory PCB Assy is equipped on the head unit A
Color Inkjet Printer JV33-130/1602-24SERIAL No Contents: Confirmation and setting of serial ID.8 characters of alphabet and numeral (0~9, A~Z) can be
Functions2-25MEDIA COMP.2 Contents:Basic feeding amount of media is compensated. Key operation[ENTER]:Drawing an adjusting pattern[]: Input compen
Color Inkjet Printer JV33-130/1602-26EXCHANGE PARTSDisplaying of replacement date history of parts/unit, or registering of replacement date. REGISTRA
Functions2-272-2-2. TEST FunctionThe test function comprises the following items executed in shipping, and the maintenance operation.<Test functio
Color Inkjet Printer JV33-130/160ivCaution LabelA caution label is stuck on the printer as shown below. Check the label before work. If it is illegibl
Color Inkjet Printer JV33-130/1602-28CHECK PATTERNThe following 4 types of drawing are allowed in check pattern. Procedure of pattern drawing is shown
Functions2-29ALL PATTERNThe following check patterns are drawn in the block.MOTOR TESTThe following 6 motors are tested. X SERVO MOTOROperation of X
Color Inkjet Printer JV33-130/1602-30 XY SERVO MOTOROperation test of XY-servo motor is executed.Note: During the test, heater temperature control is
Functions2-31 PUMP MOTOROperation test of pump motor is executed.Note: Be careful when executing (FORWARD) while the cap motor is on because this wi
Color Inkjet Printer JV33-130/1602-32WA RM I N G T E STControl test of the head warming heater ON/OFF is executed.Note1: Temperature is displayed with
Functions2-33SENSOR TESTVarious sensors are tested.Before starting the test, turn the servo motor and stepping motor to OFF, after finishing the test
Color Inkjet Printer JV33-130/1602-34PAPER SENSORPaper width sensor is tested.Cap OFF (station moved to the lowest position), reading of paper width s
Functions2-35MEMORY CHECKVariety of memory of the device is checked.The memory check requires the following time. (1 count)MAIN.SDRAM : Approx. 12 mi
Color Inkjet Printer JV33-130/1602-36SKEW CHECKSkewing of media is checked.When media is not detected, an operation error (ERROR30) is displayed.Feed
Functions2-37LINEAR ENCODERINK CARTRIDGEWASH CARTRIDGE<Encoder test>Item ContentLINEAR ENCODER Linear scale, Linear sensor are tested.Moving a
vContentsOutline of Maintenance 1-1. Precautions in Maintenance ... 1-21-1-1. No
Color Inkjet Printer JV33-130/1602-382-2-3. Special Key FunctionA function executed with pressing certain key SW at starting the device, the function
Functions2-39System Parameter Input ModeStarts the device in system parameter input state of #PARAMETER function.This function is for initializing pa
Color Inkjet Printer JV33-130/1602-402-3. Operation Flow2-3-1. OutlineThe followings are items to be operational at the maintenance open. As for the o
Operation Flow2-412-3-2. SETUPSETUPセンタク :タイプ 2センタク :タイプ 3センタク :タイプ 4END-255 ~ 255ENTEREnd of drawing/ E NDENTER>ENDENT
Color Inkjet Printer JV33-130/1602-42SETUP 2FUNC IO N / Λ / VFUNC IO N / Λ / VPlots a pattern from the plotting origin. The edge of the ima
Operation Flow2-432-3-3. MAINTENANCEMAINTENANCEFUNC IO N / Λ / VENTERENTERΛ / VENTER(C L O S E )After the cover is closedENTERΛ / VAfter the cove
Color Inkjet Printer JV33-130/1602-44MAINTENANCE 2FUNC ION / Λ / VENTERΛ / VΛ / VENDENDENDENTER/E NDENTER/E NDENTER/E ND《When washing solution fi
Operation Flow2-45 DISCHARGE&WASHENTEREnd processDischarge status checkEnd of dischargeIncomplete dischargeConfirmation of the stateEnd processS
Color Inkjet Printer JV33-130/1602-462-3-4. MACHINE SETMACHINE SETUPFUNCION / Λ / VΛ / VENTERENDENTER/ENDENDENTER/ENDENTERENTEROFF is only settable a
Operation Flow2-472-3-5. COMMON SETUPCOMMON SETUPFUNCION / Λ / VFUNCION / Λ / VFUNCION / Λ / VFUNCION / Λ / V:OFFENTERENDENTEREND:OFFOnly settabl
Color Inkjet Printer JV33-130/160vi3-3-3. Capping Assembly ... 3-133-3-4. Major
Color Inkjet Printer JV33-130/1602-482-3-6. INFORMATIONINFORMATIONFUNCION / Λ / VENTERENDIf there is no history record.FUNCION / Λ / VENTERENDFUNCIO
Operation Flow2-492-3-7. ADJUST#ADJUST / PRINTHEAD ADJUST <ent>Adjust pattern dr aw ing#SLANT ADJSUTPRINT START :ent#DROP.POS.
Color Inkjet Printer JV33-130/1602-50#ADJUST 2FUNC ION / Λ / VENTER0 ~255Λ / VENTERΛ / VENTERENTERENDENDΛ / VΛ / VENTERENTERENDENDEND ENDENDEN
Operation Flow2-51 HEAD WASHENTERDischarge status checkEnd of dischargeENDEnd process Incomplete dischargeConfirmation of the stateSuction status ch
Color Inkjet Printer JV33-130/1602-522-3-8. TEST#TEST FUNCION / Λ / V6- Colors =: KMCYmc8= Colors =: KMCY 1234PATTERN :50 %, 25% ,12 .5% ,6. 25%
Operation Flow2-53#TEST 2FUNC IO N / Λ / VENTERFUNC IO N / Λ / VENDENTER ENTERENTERHeater temperature control is cut off.Temperature and AD
Color Inkjet Printer JV33-130/1602-54#TEST 3FUNC IO N / Λ / VENTER:ONENTERENTERENTERENTERERRO RΛ / VΛ / VERRO RERRO RΛ / VΛ / VΛ / VENDENDENDEND
Operation Flow2-55FUNC IO N / Λ / VENTER ENTERΛ / VENTERΛ / V[∧] [∨]:Status changeOPEN = ” o” /CLOSE = “. ”Λ / VENTERENDENTERENDENDENDENDENDEND
Color Inkjet Printer JV33-130/1602-562-3-9. PARAMETERPARAMETERΛ / VInitialization of all parametersENTERInitialization of system param etersInitializ
Operation Flow2-57PARAMETER 2ENTERENTERΛ / VENTERΛ / VΛ / VENTERENTERΛ / VENTERΛ / VENTERΛ / VENTERENTERENTERENTERENTERENTERENTERENTERENTERΛ / VENTE
1-1Contents1-1. Precautions in Maintenance ... 1-21-1-1. Notes on repair ...
Color Inkjet Printer JV33-130/1602-58
3-1Contents3-1. Outline ... 3-23-2. Overhaul of Covers ...
Color Inkjet Printer JV33-130/1603-23-1. OutlineThis chapter describes disassembly and reassembly of JV33-130/160. The description given here is chief
Outline3-33-1-2. Tools and jigs Tools to be used at disassembly and reassembly Adjustment toolsName RemarksPhillips screwdriver Type 1Type 2Type 2F
Color Inkjet Printer JV33-130/1603-43-2. Overhaul of CoversThe cover parts for the JV33-130/160 are as follows.Printer Front PanelContinued to next pa
Overhaul of Covers3-5Printer Rear PanelPut cover inside the washer of loosened screws to tighten them.ICU Cover1. Remove the screws (x4)2. Remove the
Color Inkjet Printer JV33-130/1603-63-3. Overhaul of Ink-related PartsInk-related parts of the JV33-130/160 are shown below. Part Reference page3-3-1.
Overhaul of Ink-related Parts3-73-3-1. Head UnitContentGeneral Procedures and instructions for Head Unit Replacement are described here.Tools and J
Color Inkjet Printer JV33-130/1603-8Preparation (Cleaning within Head)1Charge Head Change Washing.Remove Damper Assembly from Washing Jig in the head,
Overhaul of Ink-related Parts3-9Filling Ink* Take the right procedure to save ink and improve work efficiency1Set media and turn the power ON.2Execut
Color Inkjet Printer JV33-130/1601-21-1. Precautions in Maintenance1-1-1. Notes on repair Observe the following precautions in maintenance work. Be s
Color Inkjet Printer JV33-130/1603-104Adjust the angle using the following pro-cedure.The a column and b column patterns are printed alternatingly at
Overhaul of Ink-related Parts3-11Drop Position Correction1Select “DROP.POS ADJUST” from the operation menu.2Select a scan speed for the standard.Sele
Color Inkjet Printer JV33-130/1603-123-3-2. Pump Motor1Remove the station cover (x5 screws). (See P. 3 - 4 )2Remove the head cover (x2 screws). (See
Overhaul of Ink-related Parts3-133-3-3. Capping Assembly1Turn the main power supply of the printer off.2Manually move the head unit over the platen.3
Color Inkjet Printer JV33-130/1603-147Remove the coupler between the cap-ping assembly and tube.8Remove the screws (x2).9Remove the capping assembly w
Overhaul of Ink-related Parts3-153-3-4. Major Parts for Washing Cartridge Assembly1Execute [MACHINE SETUP] -[#ADJUST] -[HEAD ADJUST]- [HEAD WASH] to
Color Inkjet Printer JV33-130/1603-163Change the coupler when switching between 4/6 (+white) colors.The factory default setting is 4-color.Use the pro
Overhaul of Ink-related Parts3-171. Loosen the coupler screws and remove the tube and O-rings.2. Put on the rubber plugs on the coupler.* Make sure t
Color Inkjet Printer JV33-130/1603-183-4. Overhaul of PCBsPCBs to be used for JV33-130/160 are shown below. Part Reference page Part Reference page3-4
Overhaul of PCBs3-193-4-1. Main PCBContentIn changing Main PCB, parameters must be registered to Main PCB ROM after the change. Because of the time
Precautions in Maintenance1-3 Do not tilt the printer with the ink cartridges filled with ink. Doing so can give rise to leakage of ink.In principle
Color Inkjet Printer JV33-130/1603-20Upload Parameters1Start JV33 with parameter Up/Down load Mode.Turn the power ON with pressing []+[].2Start FWUp
Overhaul of PCBs3-216Save Parameter File.Parameter Save Window automatically appears when Upload is successfully completed.Enter file name to save pa
Color Inkjet Printer JV33-130/1603-22Download Parameters1Start JV33 with parameter Up/Down load Mode.Turn the power ON with pressing []+[].2Start th
Overhaul of PCBs3-239Turn the JV33 power supply off.Check that the screen as shown on the right is displayed on the JV33 control panel, then turn the
Color Inkjet Printer JV33-130/1603-245Enter the test conditions and execute “Y MOVING ADJUST”.Input the following conditions.Speed (S) : 5 ~ 10 mm/sAc
Overhaul of PCBs3-253-4-2. Station PCB1Turn the main power supply of the printer off.2Remove the right cover. (See P.3-4 )3Remove the screws (x4), an
Color Inkjet Printer JV33-130/1603-263-5. Overhaul of SensorsSensors for JV33-130/160 are shown below. Linear sensorCartridge near-end sensorMedia end
Overhaul of Driving Parts3-273-6. Overhaul of Driving PartsDriving parts for JV33-130/160 are shown below. Part Reference page3-6-1. X-axis Motor p.3
Color Inkjet Printer JV33-130/1603-283-6-1. X-axis MotorContentA summary of the series of operations to perform when replacing the X-axis motor, is d
Overhaul of Driving Parts3-29Removing/Installing the X-axis motor assembly1Turn the main power supply of the printer off.2Remove Left Cover. (See P.3
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